Difference between revisions of "Delta Rostock mini G2 Building Instruction"

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(Mount the fan)
(Mount the print bed.)
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|<center>M3 washer</center>||<center>5</center>||<center>6</center>
 
|<center>M3 washer</center>||<center>5</center>||<center>6</center>
 
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<font color="red">'''·'''*for your convenience, the heatbed for you is pre-soldered, you can mount them directly. .</font>
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step1. Stack the heatbed and the building platform together.<br.>
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[[File:print bed1.jpq|500px]]
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Step2. Thread the M3X30 screw through the two plates and add washers and spring at this end.<br.>
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[[File:print bed2.jpq|500px]]
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Step3. Lock the other end with a wing nut.<br.>
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[[File:print bed3.jpq|500px]]
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Here is the finished picture.<br.>
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[[File:print bed4.jpq|500px]]

Revision as of 06:46, 14 May 2015

Safety Instructions

Building the printer will require a certain amount of physical dexterity, common sense and a thorough understanding of what you are doing. We have provided this detailed instruction to help you assemble it easily.

However ultimately we cannot be responsible for your health and safety whilst building or operating the printer, with that in mind be sure you are confident with what you are doing prior to commencing with building or buying. Read the entire manual to enable you to make an informed decision.

Building and operating involves electricity, so all necessary precautions should be taken and adhered to, the printer runs on 12V supplied by a certified power supply, so you shouldn’t ever have to get involved with anything over 12V but bear in mind there can still be high currents involved and even at 12V they shouldn’t be taken lightly.

High temperatures are involved with 3D Printing, the Extrusion nozzle of the hot end can run about 230°C, the heated bed runs 110°C and the molten plastic extruded will initially be at around 200°C, so special care and attention should be made when handling these parts of the printer during operation.

We wouldn’t recommend leaving your printer running unattended, or at least until you are confident to do so. We cannot be held responsible for any loss, damage, threat, hurt or other negligent result from either building or using the printer.

Preparation

1. Unpack the kit and check if all parts are in the box and check the condition of each part, there might be some damage during shipping. To help you with this, there is BOM in the box and each bag was labeled with part number.

2. Contact our customer service immediately by email or through the website if you find any missing or damaged parts. And on the bottom of the BOM, there is a signature of reviewer, please take a picture of it and attach the picture in your mail.

3. Read through each chapter of these instructions to gain an over-all idea of what is involved and how long it might take, before starting on the work described.

4. Before you start, you can put all the part in order to save your time especially those screws and nuts. Do not mix them up.

5. Ensure you have the necessary skills to carry out the work, or enlist the help of someone who does.

6. Work on a big firm table or bench in a clean dry well-lit area.

7. This kit contains tiny parts; please keep them away from kids under 3.

8. Ask for help if you run into any problems - our contact details are on the website and we will always do our best to resolve any problems encountered.

Chapter1 Base Assembly

Motor end assembly

Required parts Part ID Required number
Stepper motor
53
3
Pulley
33
3
Motor holder
A3
3
Motor holder support
A4
6
Square nut
14
6
M3 X 12 Screw
18
12
M3 X 16 Screw
19
6
M3 washer
5
18

Step1. Mount the pulley on the motor shaft, one of the screws should be screwed on the cross section of the shaft. Do not screw too tight to turn smoothly.

Motor shaft1.jpg

Step2. Assemble A3 and 2 A4 together, and screw up with M3 X 16 screw and M3 square nut.

Step3. Mount the motor on A3; screw it up with M3 X 12 screw.

Motor shaft2.jpg

Motor shaft3.jpg

Motor shaft4.jpg

Repeat the steps for the other 2 motor ends

Connect motor ends to base plate

Required parts Part ID Required number
base plate
A2
1
Square nut
14
9
M3 X 16 Screw
19
9
M3 washer
5
9

Step1. Mount the 3 assembled motor ends on the base plate (A1); screw it up with M3x16 screws and M3 square nuts.

Base plate1.jpg

Repeat the step for the other 2 motor ends

Base plate2.jpg

Mount the LCD panel

Required parts Part ID Required number
LCD frame LCD frame
A8
1
LCD support
A9
2
LCD2004
54
1
Square nut
14
4
M3 X 16 Screw
19
4
M3 X 12 Screw
18
4
Spacer
34
4
M3 washer
5
8
Knob
55
1

Step1. Assemble the LCD frame and support plate together, screw up with M3 X 16 Screws and M3 square nuts.

LCD frame1.jpg

Step2. Plug the aircraft- type spacer into the 4 screw hole on the LCD2004.

LCD frame2.jpg

Step3. Screw up the frame and LCD2004 with 4 M3 X 12 Screws.

LCD frame3.jpg

Step4. Cover the knob and screw it up on the cross section, the screw is in the hole.

LCD frame4.jpg

LCD frame5.jpg

Step5. Mount the assembled LCD kit onto the base plate. Screw it up with 2 M3 X 16 screws and M3 square nuts.

LCD frame6.jpg

LCD frame7.jpg

Mount the fan

Required parts Part ID Required number
Fan(40x40x10)
45
1
M3 X 16 Screw
19
1
M3 x 25 screw
21
2
M3 Square nut
14
1
M3 nut
10
2
M3 washer
5
3

Step1. Mount the fan on the fan mount; screw it up with 2 M3 X 25 screw and M3 nut and washer.
Fan motor1.jpg

Step2. Mount the assembled fan mount on A2 with a M3 X 16 screw and M3 nut and washer.
Fan motor2.jpg

Mount the control board.

Required parts Part ID Required number
Control board GT2560
52
1
Spacer
34
4
M3 X 12 Screw
18
4
M3 washer
5
4

Step1. Plug the aircraft- type spacer into the 4 screw hole on the control board. The directions of the spacer are as the arrow showing.
Control board1.jpg

Step2. Screw the control board to the base plate (A2) with 4 M3 X 12 Screws and m3 washer.
Control board2.jpg

Mount the print bed.

Required parts Part ID Required number
Building platform
36
1
Heatbed
44
1
Hex Counter-sunk-head screw
15
3
Spring 3.5 x 20mm
27
3
Wing nut
13
3
M3 washer
5
6

·*for your convenience, the heatbed for you is pre-soldered, you can mount them directly. .

step1. Stack the heatbed and the building platform together.<br.> 500px

Step2. Thread the M3X30 screw through the two plates and add washers and spring at this end.<br.> 500px

Step3. Lock the other end with a wing nut.<br.> 500px

Here is the finished picture.<br.> 500px