Difference between revisions of "Geeetech Mizar Pro 3D Printer"
(→Printer Maintenance) |
(→How to clean the hotend) |
||
(One intermediate revision by the same user not shown) | |||
Line 85: | Line 85: | ||
Preheat the nozzle to 220 Celsius from LCD menu. | Preheat the nozzle to 220 Celsius from LCD menu. | ||
+ | |||
+ | [[File:M34.png]] | ||
+ | |||
+ | Clean the surface of the nozzle with tweezers. | ||
+ | |||
+ | [[File:M35.png]] | ||
+ | |||
+ | Unload the filament from the hotend. | ||
+ | |||
+ | [[File:M36.png]] | ||
+ | |||
+ | Remove the Teflon tube from the hotend. | ||
+ | |||
+ | [[File:M37.png]] | ||
Use a cleaner rod (1.5 mm diameter, 100 mm length) to push it in and out several times, making the clog out. Do not use excessive force. | Use a cleaner rod (1.5 mm diameter, 100 mm length) to push it in and out several times, making the clog out. Do not use excessive force. | ||
[[File:M38.png]] | [[File:M38.png]] | ||
+ | |||
+ | Use a needle to clean the nozzle. | ||
+ | |||
+ | [[File:M39.png]] | ||
=== '''How to auto leveling'''=== | === '''How to auto leveling'''=== |
Latest revision as of 08:32, 24 July 2023
Contents
- 1 Printer Introduction
- 2 Printer Maintenance
- 3 Trouble Shooting
- 3.1 Mintemp error
- 3.2 Filament sensor
- 3.3 Update Firmware
- 3.4 Nothing is printing
- 3.5 Automatic leveling failed
- 3.6 The printer is unstable
- 3.7 Spring steel sheet problem
- 3.8 The extruder keeps making a noise
- 3.9 Turn the printer on but the screen does not work
- 3.10 The thickness of the first layer printed is uneven
- 3.11 The print is brushed or leaked
- 3.12 Underextrusion and overextrusion
- 3.13 The top-level seal is insufficient
- 3.14 Print offset
- 3.15 Surface spots and stripes problems
- 3.16 There are gaps between the edge and the filling
- 3.17 Rough edges and corners
- 3.18 Top layer surface scratch problem
- 3.19 Holare holes in the bottom of the corner linet
- 3.20 The side edges are uneven
- 3.21 How to print TPU
- 3.22 How to print ABS
- 3.23 How to print PETG
Printer Introduction
Mizar Pro owns dual leveling technology, its printing accuracy is higher and the hot bed has been fixed, so don't worry about the hot bed being deformed or loosened. Its build volume is 220*220*260mm, and the appearance is more concise and beautiful, which can meet most of your printing needs!
Precise Auto leveling GEEETECH Mizar Pro has dual-leveling system, which enables one-button ABL automatic bed leveling technology. It is equipped with a high-precision leveling sensor and no need for external leveling accessories like BL touch.
It also creatively designed manual leveling mode, which is more friendly to beginners, amateurs and specialists.
Stable Magnetic Platform The heat bed adopts a fully fixed design, The hot bed can be used for a long time after leveling once with the leveling sensor, do not need frequently leveling the hot bed;The hot bed printing platform adopts the magnetic suction method. Compared with the ordinary magnetic printing platform, the top component of the Mizar Pro printing platform is made of metal material, it is durable and easy to remove the model.
Super Silent Driver The Mizar Pro motherboard uses a high-performance 32-bit MCU with faster printing speed. TMC2208 silent driver can effectively reduce the noise of stepper motor than Atmega2560, the printing sound doesn't exceed 50 dBs, which will not disturb your and others work, study and rest.
Resume Printing Function This 3d printing machine can detect interruptions of power failure, filament run out or stuck, it will automatically pause and save the printing progress, when you handle the exception, it'll resume the previous printing task, which gives your printing work an extra layer of protection.
Main Specification
Printer Type FDM
Layer Thickness 0.1-0.3 mm
Printing Material PLA,ABS, PETG, Silk PLA, Wood Polymer
Building Platform Volume 220*220*260 mm
Auto-leveling Yes
Break Resuming Yes
Preheat time(110℃) 11 min
Nozzle Diameter 0.4 mm
Positioning Precision X axis: 0.011 mm;Y axis: 0.011 mm;Z axis: 0.0025 mm;
Printing Accuracy ±0.1 mm
Printing Speed 10~150 mm/S; recommend 60~80 mm/s
Display Screen 3.5” Colorful Touch Screen
Operating System Windows, Mac, Linux,
Slicing Software Repetier-Host, EasyPrint Lite, Cura
Supported File Format .gcode
Hotbed Max. Temperature 110 ℃
Extruder Max. Temperature 250 ℃
Environmental Temperature 10-40 ℃
Electrical Parameter
Power Input 115/230 V AC, 50/60 Hz
Power Output DC 24 V-15 A Max, 360 W
Connectivity Interface 1*TF Card, 1*USB cable
Power Supply Unit Certification CE, FCC,ROSH
Mechanical Parameter
Printing Size 220*220*260 mm
Net Weight(kg) 8.9 kg
Gross Weight(kg) 9.6 kg
Printer Whole Size 462(W)*515(L)*445(H) mm
Packing Dimension 512(L)*512(W)*274(H) mm
Watch the unboxing video and user manual before assembling the printer.
Printer Maintenance
How to clean the hotend
Preheat the nozzle to 220 Celsius from LCD menu.
Clean the surface of the nozzle with tweezers.
Unload the filament from the hotend.
Remove the Teflon tube from the hotend.
Use a cleaner rod (1.5 mm diameter, 100 mm length) to push it in and out several times, making the clog out. Do not use excessive force.
Use a needle to clean the nozzle.
How to auto leveling
How to auto leveling Z offset
How to manual leveling
How to replace PSU
How to replace motherboard
Trouble Shooting
Mintemp error
The Mintemp error in 3D printers is a design feature within your firmware for safety in regard to temperature. When below a set temperature, the heater will be switched off due to possibly having a broken thermistor wire. It can be observed a negative the temperature on the LCD screen.
Check if the hot end connector and thermistor are connected properly as the pictures below. Check the hotend cables and thermistor, make sure they’re not broken or burn out.
You can test the thermistor by a multimeter. If it fails to read the resistance, then the wire is broken. At room temperature, it should be 80 kΩ - 125 kΩ.
Or apply heat to the thermistor with a heater, blow-dryer or other heating device.
The resistance should decline steadily in seconds if it works. If not, replace it.
Another common reason behind getting the MINTEMP error is from being in a cold environment, especially in winter months. Your 3D printer is designed to have a minimum temperature that it can operate in as a safety feature.
Filament sensor
The filament sensor will be worn out after long time use. We’ve uploaded a filament guide on our website to fix this.
If there’s error on the screen prompts like “Change Filament” even filament has been uploaded, maybe the sensor is broken. You can test it by a multimeter.
Remember load a small piece of filament through the sensor before test. By touching each of the measurement leads of the multimeter to the two pins of the sensor, a signal (beep or 0 value on the multimeter screen) will indicate that the component is intact and therefore, should work.
Update Firmware
Download the latest firmware in our website
How to update:
1.Put "bin” file and "assets” folder in TF card root directory, insert TF card into the printer.
2.Turn on the printer, the screen will display the firmware upgrade progress bar.
3.After the progress is complete, the printer starts to upgrade UI.
4.Update is complete.
Notice:
1.After the upgrade, delete the bin file and assets folder in the TF card to prevent repeated upgrades.
2.Level the hotbed after the upgrade is complete.
Nothing is printing
(a)Nozzle is too close to the hotbed Even though the extruder is working but no filament is depositing on the hotbed, Check if the nozzle is too close to the hotbed. Adjust the Z-offset value slightly will help.
(b)Print temperature is too low Some filament needs more higher temperature, manually feed the filament, if it can not be extruded, please try increase the print temperature.
(c)The extruder is not working Check if the grub screw on the extruder gear. If the grub screw is loose, the gear will fail to grab the filament when feeding into the hotend. Also check if the extruder motor is connected properly.
Automatic leveling failed
(a)Nozzle calibration failed You should use a scraper against the nozzle and gently push up to make the nozzle “feel” the pressure. If this still fails, check if the strain gauge in the hotend is connected properly, and ensure the cables are not broken.
(b)Homing failed Check the X, Y and Z axes end stops, make sure they’re all connected properly. Note the photoelectric end stops on the Y and Z axes, which normally have a blue signal light.
(c)The first layer is messy Please clean the hotbed before printing, this will help to get a good adhesion. We recommend a thicker first layer, 0.3 mm is good. If these’re not helpful, please try to adjust the Z-offset. What’s more, you can try adjust the hotbed temperature, for example, the Geeetech wood PLA needs a lower temperature but PETG needs higher.
The printer is unstable
Make sure you put the printer on a stable platform, then check if the gantry kit is tightened. Make sure the four rubber mats are all tightened.
Spring steel sheet problem
The spring steel sheet is flexible and easy for part removal. But keep in mind that prints are easy to remove after the plate cools down. Don’t try to forcefully remove the object when the sheet is still hot. We do not suggest you use the adhesive on the sheet, because the adhesive is difficult to clean up and may have an opposite effect.
If there’re leftover residue on the sheet, preheat the hotbed to 80 degrees to make the plastic soft. Then use the wet cloth wiping the plate and gently scrap the residue off.
A dirty bed will cause poor first layer adhesion. You need to remove the dirt, leftover residue or oil from the bed surface. Isopropyl alcohol (IPA) 90%+ will help to degrease the platform.
The extruder keeps making a noise
(a)Decrease the print speed. If the print speed is too fast, the extruder will push the filament too quickly. Filament may not have enough time to melt and even clog in the nozzle. A clogged nozzle will then exert pressure back on the extruder, resulting in clicking. For PLA, our recommended print speed is 60mm/s.
(b)Increase the print temperature. If the temperature is too low, it will not melt the filament properly. This can also clog the nozzle. As the extruder is no longer able to push the filament ahead, it starts “slipping”.
(c)Check the pneumatic fittings. A loose coupling could therefore allow molten filament to leak into a gap between the tube and the nozzle. This will restrict the flow of the filament, causing the extruder keep clicking.
(d)A low-tension extruder arm bar. If spring tension is too low, the extruder gear will not properly grip the filament. This leads to filament grinding.
(e)Check if the grub screw on the extruder gear. If the grub screw is loose, the gears will fail to grab the filament when feeding into the hotend.
Turn the printer on but the screen does not work
Warning: Never install or unplug anything on a printer while it’s being powered!
(a)Please check if the power supply is working normally. The red indicator on the switch should be light. Please measure the output voltage, which should be around 24 Volts.
(b)Check the fuse in the little black box, it should be complete without burns. Also check if the power supply connector is burn out or connected tightly.
(c)Please check if the control board is working normally. There’re one green LED and one red LED working as the picture shown below. Measure the input voltage of the control board, it should be around 24 Volts.
(d)Make sure the screen is connected properly.
The thickness of the first layer printed is uneven
The thin area of the first layer is because the nozzle is too close to the hot bed, so that the filament is under extrusion. Please clean up the hot bed and adjust the value of Z-offset. Check out our YouTube channel for more details. It is recommended to set the initial layer height to 0.3mm and the initial layer speed to 20mm/s.
Geeetech Mizar S Z-offset Exquisite Leveling:https://www.youtube.com/watch?v=iuF_-HQl8HI&list=PLODCkot3GrigK0dnpjArzevcaKNLslUgP&index=6
The print is brushed or leaked
The drawing is the residual linear object left when the extruder crosses the open space. The common measure to solve this problem is to control the "withdrawal" function in the slice software. If the tap is opened in the slice, the consumables will be pulled back in the opposite direction for a distance before the sprinkler head is moved to the next point. When the product moves to the next point, the consumables will be squeezed out again. Although theoretically, it can be avoided, there are several problems in practice:
1. Insufficient withdrawal distance The most important setting in the return is the return distance, which determines how much plastic is drawn from the nozzle during the return. Usually, the more plastic the draw from the nozzle, the less obvious the drawing is.
2. The withdrawal speed is too slow Another important setting in the withdrawal is the speed of the withdrawal, which determines how fast the consumables are withdrawn. If the pump rate is too slow, the melted supplies will still flow out of the nozzle. If the withdrawal is too fast, the separation of the unmelted part and the melted part of the consumables may occur, or the extrusion wheel may bite off a piece of the consumables.
3. The temperature is too high If the temperature of the extrusion head is too high, the consumables in the nozzle will become very sticky, and it is easy to flow out of the nozzle, but if the temperature is too low, the consumables are more difficult to squeeze out. In the determination of the drawing distance and drawing speed are more appropriate, there is still a drawing situation, you can try to reduce the temperature of the extrusion head by 5-10 degrees Celsius.
4, the suspended movement distance is too long The suspended distance will also have a great impact on the drawing. The short distance movement, the melted consumables do not have enough time to flow out of the nozzle, but the long distance movement is very easy to produce the phenomenon of drawing. Some slicing software has relevant Settings, which can avoid the long distance movement.
Underextrusion and overextrusion
For most 3D printers, how much material the extruder squee. In the process of printing, due to some problems, the extrusion of the material will be less than expected. This requires the user to carefully look at the printed work to see if there are irregular distances between the textures and, and if so, usually for the following reasons.
1.Material diameter When users buy materials, it is usually recommended to buy formal brand products. When buying inferior products, the diameter of the material may be unequal. For such materials, the diameter can usually be tested with measuring calipers to ensure that the diameter of the material is consistent with the package label.
2.Increase extrusion multiple If the material diameter and identification is maintained, but there is a lack of extrusion material, then the extrusion speed needs to be adjusted. This is a very practical setting for the user, who can directly modify the amount of extrusion to squeeze more material. ABS material usually presses 109%, while PLA is 105%.
3.Reduce extrusion speed If the material is normal and the extrusion is too much, the extrusion is reduced to keep the printing at a normal level.
The top-level seal is insufficient
In order to save printing materials, most 3D printers will use different filling methods for the internal space, the commonly used ratio is 20% -30%, that is to say, in the closed product interior, only 20% -30% of the material, in this case, the work can still maintain a certain strength. However, in some of the works, users will find that some of the works are not perfect, and even have holes or gaps. If you encounter this problem, here are a few simple Settings, you can adjust and fix it.
1. Top layers When the number of capped layers is insufficient, it is easy to lead to the phenomenon of material falling, and the number of layers can be increased accordingly;
2. The filling rate is too low Too much reduction of the filling material, will make the internal space is too large, resulting in the number of upper layers can not be effectively supported, it is suggested to increase the internal filling ratio;
3. Insufficient extruding materials of the extruder Due to the lack of extrusion material, the nozzle can not meet the expected requirements, which can be adjusted by adjusting the extrusion amount.
Print offset
Most printers use a stepper motor to drive the machine in motion, meaning that the printer has no function to detect where the print head is located. However, once the stepper motor receives external force interference, or there is a large resistance, it may lead to the printing head dislocation, and the printer does not detect and correct the measures, so that the printed product produces dislocation \ displacement and other conditions.
1. The print head moves too fast If the printing speed or empty speed exceeds the speed the stepper motor can handle, dislocation will occur. Adjust the low walking speed, and lower the acceleration if necessary.
2. Mechanical or electronic reasons If the above does not solve your problem, then you need to check the mechanical and electronic aspects, most machines use belt drive, over time, the belt may lengthen and become loose, thus causing the belt to slip from the pulley. The solution is also relatively simple, the belt drive mechanism will generally have to adjust the tension degree of the belt mechanism, the belt adjustment is more tight some can be solved. However, it should be noted that if the adjustment is too tight, it will form a huge resistance between the rotating shaft and the bearing or may be unable to rotate. So the degree of tightness needs to be moderate. Another mechanical problem is the machine meter screw (top wire), this small screw is used to fix the pulley on the stepping motor shaft, so that the pulley rotates with the motor shaft, but if the screw is loose, there will be shaft rotation and the wheel will not turn. This situation also causes the problem of layer offset. The electronic problem may be that the stepper motor power supply current is insufficient, resulting in the stepper motor is not enough force to overcome the resistance. It may also be that the stepper motor drives the chip to overheating, causing the stepper motor to stop turning before the chip is cooled. There are many other points in electronics.
Surface spots and stripes problems
In the process of 3D printing, the extruder frequently extracts, most of the extruder can maintain a good extrusion width in the movement, however, in each withdrawal and extrusion process, there will be additional vibration. For example, if you look closely at the outer surface of the printed object, you may be able to see very small traces, the place where the printing begins. 3D printing starts at certain locations on the outer edge, and eventually goes back to the starting place. The trace is usually represented by surface spots or stripes; several ways to improve the problem:
1. Return extraction and slide wipe setting If you find such traces on the surface of the printed piece, you can first observe the printing process at the beginning of each layer? Or do they appear after each layer is printed? If it appears before starting printing, the value of "restart additional extrusion distance" in the slicing software should be modified to be negative; if the withdrawal distance is 1.00mm and the additional extrusion distance is-0.2mm, the withdrawal is 1.00mm, but only 0.8mm. This should improve the problem of developing traces before starting printing. If this appear after the end of each layer, you need to adjust another setting called "taxi wipe", which causes the extruder to stop extrusion near the end, release the pressure, and the taxiway end point. This value was adjusted until the trace disappeared. In general, this value is set to 0.2-0.5mm.
2. Avoid unnecessary withdrawal In general, in the slicing software, there will be the option of "withdrawing only when crossing the open area". After this option is opened, the 3D printer will not turn on the withdrawal when crossing the internal space of the object. This can reduce the occurrence of traces, in addition to the bowden extruder, and the extruder far from the nozzle, close the back may perform better;
3. Non-fixed point backwithdrawal The conventional withdrawal will pause during the withdrawal, which is not suitable for the extruder with high internal pressure during bowden printing. Some slicing software can set the "wipe nozzle" option, which will cause the printer to continue to move during the withdrawal. In general, the wipe distance is set to 5mm;
4. Set the printing start point All slicing software provides the option to print the starting point, which can start printing at a location specified by the user. For example, in a building, you can set the starting point on the back side of it, so that when printing, these traces will be arranged on the back side of the building, and these points are not visible on the front side.
There are gaps between the edge and the filling
1. Insufficient edge overlap (overlap) Edge overlap refers to how much the fill overlaps with the internal edge. If you have 20%, try to 30% or more
2. Printing speed is too fast Usually, the fill is much faster than the edges. Too fast filling speed, will let the filling and edge are not enough time to combine. If you change the overlap and the problem isn't solved, try to reduce the printing speed to 50%. If the problem is solved, you can slowly increase the speed until you find the most suitable printing speed for your printer.
Rough edges and corners
This problem is mainly caused by the heat dissipation is not fast enough. After the high temperature supplies are extruded from the nozzle, they will change their shape in the process of slow cooling. If this problem occurs in the very beginning of the printing, you can refer to the "first layer off-platform problem" mentioned earlier
Top layer surface scratch problem
1. Too much plastic extrusion Encounter the problem of scratches, the first thing to check is, is too much consumables extrusion. If the supplies are squeezed out, each layer is thicker than the set size, which means the scratches form when the nozzle moves through. The solution to this problem can refer to the aforementioned "more consumables"
2. Vertical lifting If you are sure your consumables quantity is correct, but still scratch problems, so you can open in slice software "vertical lift" option, this option will make the machine in back, print head up a certain distance, and then move to the next coordinates, then move down back to the original height, continue to print. It's important to note that the print head will be raised vertically only in places where there is a tap. If you want to make sure that each pass has a vertical lift, make sure that the "draw only when crossing open space" and "minimum distance" options are closed.
Holare holes in the bottom of the corner linet
This problem often occurs in the situation where the upper level is smaller than the lower level. The following provides several possible causes and solutions to this problem: 1. Insufficient number of edges You can try increasing the number of edges by two; 2. The number of top layers is insufficient You can try to add the top layers by two layers; 3. The filling ratio is too low You can try to increase the fill ratio by 20%.
The side edges are uneven
The side of a printed piece is like a thousand-layer cake. In all normal cases, the side of the printed object should look like a smooth surface. Instead of showing the obvious edges, the following are several possible causes and suggested solutions:
1. The extrusion volume is inconsistent Usually this reason is because the tolerance control of the mass line diameter of consumables is not strict. If the line diameter change of your consumables is about 5%, then the extrusion volume change of consumables is as much as 0.05mm. Of course, there are some other possibilities for the inconsistent extrusion quantity, which will be explained in detail in the following "inconsistent extrusion quantity"
2. Temperature change Most 3D printers use PID to control the printing temperature. If the PID setting is not good, the printing temperature will fluctuate up and down (when the temperature rises, the liquidity of consumables is better than when the temperature is low), and the printing temperature fluctuation will affect the extrusion volume. Then, the problem of uneven side edge is generated. A fixed PID control can maintain the printing temperature within 2℃ up and down. If this range is exceeded, the PID needs to be rearranged.
3. Mechanical reasons If you can be sure it's not either, it's probably mechanical. For example, when printing, the printing platform shaking and vibration may lead to the position change of the nozzle, which will lead to inconsistent layer thickness, and thus produce the problem of uneven side edges. Another example: mechanical position or motor differential control problem. Even the small offset of the printing platform can affect each layer of the printed object.
How to print TPU
Nozzle temperature: 220-230℃ Bed temperature: 30-60℃ Print speed: 30-40mm/s Initial print speed: 20mm/s Retraction: Disabled
How to print ABS
Nozzle temperature: 230-250℃ Bed temperature: 90-110℃ Print speed: 50-60mm/s Initial print speed: 20mm/s Number of slower layers: 5-10 (The first few layers are printed slower that the rest of the model, to get better adhesion to the build plate.)
Fan speed: 0%
Build plate adhesion: Brim Raft shield: Enable
Build plate adhesion: Brim Raft shield: Enable
How to print PETG
Nozzle temperature: 220-250℃ Bed temperature: 70-80℃ Print speed: 40-50mm/s Initial print speed: 20mm/s Travel speed: 120mm/s
Retraction distance: 6mm for Bowden setups, 2-3mm for direct drive setups Retraction speed: 25-45mm/s Fan speed: 30% Initial fan speed: 0% Build plate adhesion: Brim The recommended parameters are slightly different for different brands of filaments. We can provide you with test models. PETG is hygroscopic. Try using a container or resealable bags.